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Automatic Small Plastic Pet Bottle Fruit Juice Blow Moulding Machine for Small Business

Automatic Small Plastic Pet Bottle Fruit Juice Blow Moulding Machine for Small Business

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Introduction

Introduction

4 Cavities Full Automatic Bottle Molding Machine: Revolutionizing Bottle Production with Smart Technology

In the digital age, the plastic bottle manufacturing industry has an increasing demand for intelligent solutions. Our 4 Cavities Full Automatic Bottle Molding Machine integrates the latest intelligent technologies, comprehensively revolutionizing the production process and bringing higher efficiency, more stable quality, and greater flexibility to enterprises.

Intelligent HMI: An Intuitive and Adaptive Interface

The touch-type color HMI system, as an intelligent hub, can adapt to the personalized needs of operators. It uses artificial intelligence technology to learn operators' work habits and preferences. When an operator frequently adjusts the temperature for a specific type of PET material, the system will automatically recommend the optimal settings the next time that material is used. Additionally, the interface supports remote connectivity. Managers can monitor production status and performance data via mobile devices or computers from anywhere. The customizable real-time alert function can notify relevant personnel immediately when important events occur, such as low raw material levels or quality issues, ensuring timely problem-solving and avoiding production delays.

4-Cavity Coordination: Optimized for Peak Performance

The 4-cavity configuration of the machine is carefully coordinated to achieve the best performance. The central control unit manages the operation of all four cavities and optimizes the production sequence through advanced algorithms to minimize cycle time. When producing bottles of different specifications, the algorithm reasonably allocates production tasks according to the characteristics and current load of each cavity, ensuring that each cavity operates at the highest efficiency. This collaborative working mode enables the machine to seamlessly produce bottles of various sizes and shapes. Whether it's small and delicate bottles for essential oils or large and sturdy containers for industrial liquids, the machine can handle them with ease. Even when switching between different product types, the high-speed production of 1500 bottles per hour remains stable, effectively enhancing the enterprise's production flexibility and market response capabilities.

Industry-Specific Solutions

This machine is highly customizable to meet the unique requirements of different industries. In the pharmaceutical industry, it can produce bottles with tamper-evident features and precise dosage control. Its cleanroom-compatible design ensures compliance with strict regulatory standards, guaranteeing the safety and compliance of pharmaceutical packaging. In the food industry, the bottles it manufactures have excellent barrier properties, effectively maintaining the freshness and quality of food products. The machine can also be seamlessly integrated with existing production lines and packaging equipment, reducing the cost and time of enterprise equipment upgrades. Moreover, professional molds can be designed according to specific brand and product packaging needs, helping manufacturers create differentiated products and stand out in the market competition. A certain food enterprise customized molds to produce jam bottles with unique shapes, attracting more consumers and achieving significant sales growth.

Advanced Quality Control for Consistent Results

Quality control is of utmost importance, and the advanced systems equipped in the machine ensure stable and reliable production results. Before material molding, a hyperspectral imaging system is used to detect internal defects and impurities in PET materials. Even the tiniest flaws can be detected, ensuring product quality from the source. During the blow molding process, a pressure-sensitive sensor array measures the pressure distribution within the mold, ensuring uniform wall thickness and precise bottle shape. The statistical process control (SPC) software analyzes quality data in real-time, generating reports and trend analyses, helping manufacturers continuously improve production processes and maintain high product quality standards. Through these strict quality control measures, the product pass rate has remained above 99%, establishing a good quality reputation for the enterprise.

Energy-Smart and Environmentally Conscious Design

The machine's design fully considers energy efficiency and environmental protection. It is equipped with a variable-frequency drive system that automatically adjusts the motor speed according to the production load, reducing energy consumption. The use of LED lighting inside and outside the machine not only saves energy but also provides better visibility for operators. The machine's components are designed for easy disassembly and recycling at the end of their service life, reducing resource waste. By choosing this machine, manufacturers can not only contribute to environmental protection but also reduce operating costs, achieving a win-win situation of economic and environmental benefits.

End-to-End Customer Support

We provide end-to-end customer support to ensure customers have a smooth and successful experience. During the pre-sales stage, our professional team communicates closely with customers, deeply understands their production needs, and recommends the most suitable machine configuration. During the installation process, technicians provide comprehensive training, covering everything from basic operation to advanced maintenance, ensuring that operators are proficient in using the equipment. After sales, we regularly provide software updates to keep the machine's control system up-to-date with the latest functions and performance optimizations. Our customer support team is always on standby, ready to answer questions, provide technical assistance, and solve various problems, escorting customers' production.

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TechnicalParameters		ZPA-1L-2	ZPA-2L-2	ZPA-1L-4	ZPA-2L-4	ZPA-1L-6	ZPA-2L-6
	Cavity	2	2	4	4	6	6
Host Machine Parameter	Clamping Force	35000	45000	48000	48000	56000	65000
	Moild Route	90	110	90	125	90	125
	Stretching Rod Route	300	400	260	330	260	330
	Boctomn llold Route	50	50	50	50	50	50
	Bottle spacing	76.2	114.3	76.2	114.3	76.2	114.3
	Bottie Preform Number	66	52	95	82	106	92
Prodncts Parameter	Max Capacty	600	1500	600	1500	600	1500
	Max Bottle Boby Height	260	330	260	330	260	330
	Max Bottle Body Diameter	68	105	68	105	68	105
	Max Bottle Preformn Height	100	140	100	140	100	140
	Max Bottle Mouth Diameter	38	38	38	38	38	38
Eleetrical Parameter	Capacty	2500	2000	4500	4000	7200	6000
	Heating Oven Quantity	2*2	4*4	4*4	5*5	4*4	5*8
	Heating Lamp Quantity	2*8	4*8	4*7	5*9	4*8	5*9
	Heating Confguration Power	32	48	42	72	64	90
	Total Power Capedity	36	50	45	80	69.5	100
	Voltage	380V50HZ	380V50HZ	380V50HZ	380V50HZ	380V50HZ	380V50HZ

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1 .stable and accurate running at high speed,adopt more stable and advanced micro-computer PLC control system.
2. production process is fully automated, with the advantages of low investment, highefficiency,easy operation, simple maintenance and safety.
3. suitable for flexible production of quantity and various bottle shape,wide range ofapplications,meet customer needs.
4. manual and automatic methods of operation, human-machine interface control.
simple operation.
5. servo transmission system, high positioning accuracy, fast speed stability and goodreliability.
6. less than 0.2% scrap rate for finished bottle.

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