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High Speed PET Plastic Water Juice Beverage Bottle Blow Molding Machine

High Speed PET Plastic Water Juice Beverage Bottle Blow Molding Machine

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Introduction

Introduction

4 Cavities Full Automatic Bottle Molding Machine: The Epitome of Precision and Productivity

In the highly competitive landscape of plastic bottle manufacturing, precision and productivity are the cornerstones of success. Our 4 Cavities Full Automatic Bottle Molding Machine stands as a true industry leader, seamlessly integrating state-of-the-art technology with user-centric design to deliver unparalleled results.

Cutting-Edge HMI: A Gateway to Effortless Control

The touch-type color HMI system of our machine is a revolutionary control hub that simplifies complex operations. It features a real-time analytics dashboard, presenting operators with instant insights into production performance. Metrics such as material consumption, energy usage, and production efficiency are vividly displayed in graphs and charts, enabling swift decision-making. For instance, when manufacturing a specific type of plastic bottle, operators can quickly grasp the current material consumption rate through the dashboard and determine whether raw materials need replenishment, preventing production interruptions caused by shortages.

Moreover, the system incorporates augmented reality (AR) guidance. During equipment maintenance or troubleshooting, operators can use AR-enabled devices to overlay step-by-step instructions directly onto the machine. When replacing molds, AR technology clearly marks the position of each screw and the disassembly sequence, significantly reducing operational errors and minimizing downtime. Additionally, the multi-language support goes beyond basic translation; it adapts to regional technical terminologies, ensuring smooth communication and barrier-free operation for operators worldwide.

4-Cavity Mastery: Unleashing Unmatched Output

The 4-cavity design is the core of this machine's high-capacity production. Each cavity is equipped with an independent servo-driven system, enabling precise control over temperature, pressure, and cycle time. This allows the machine to simultaneously produce bottles of various specifications. In a single production run, it can manufacture 300ml squeezable bottles for condiments, which require excellent flexibility and sealing properties; 500ml carbonated drink bottles with specific neck finishes to fit different caps; 750ml wine bottles with elegant shapes to enhance aesthetic appeal; and 1L water bottles with enhanced durability for outdoor use.

The machine's high-speed production capacity of 1500 bottles per hour benefits from a patented rapid-cycle mechanism. This mechanism effectively reduces idle time between production stages, not only significantly increasing output but also lowering overall production costs, giving manufacturers a distinct competitive edge. Take a medium-sized beverage production enterprise as an example. After using this machine, its monthly bottle production increased by 40%, while the unit production cost decreased by 15%.

Adaptable to Every Packaging Challenge

The versatility of our machine makes it the ideal choice for diverse packaging needs. In the beauty and personal care industry, it can produce bottles with intricate designs and textures, such as frosted surfaces and embossed logos, enhancing brand attractiveness. A well-known cosmetics brand utilized this machine to create lotion bottles with exquisite patterns, resulting in a 20% increase in product sales due to the unique appearance.

In the industrial sector, the bottles it manufactures can withstand harsh chemicals and extreme temperatures. The machine adopts a modular mold-mounting system, enabling quick and tool-less mold changes. A unique self-calibration mechanism can accurately position new molds within minutes, eliminating the need for cumbersome calibration work. This allows manufacturers to respond promptly to market demands and launch new products in a short time. When market demands change, enterprises can complete mold replacement within half a day and start producing new-specification bottles to meet customer orders in a timely manner.

Uncompromising Quality Assurance

Quality is at the heart of our machine's design. It employs a multi-level quality control system. During the extrusion stage, a high-precision melt-flow analyzer continuously monitors the viscosity of PET materials, ensuring uniform melting and extrusion. In the blow molding process, a laser-based dimensional inspection system measures the bottle's dimensions in real-time, detecting even the slightest deviations. Machine learning algorithms analyze quality data over the long term, identify potential problem patterns, and proactively adjust production conditions to maintain optimal performance. Any bottles that do not meet strict quality standards are automatically rejected and recycled, ensuring that only high-quality products enter the market and effectively safeguarding the company's brand reputation.

Sustainable and Cost-Effective Operation

We are committed to the concept of sustainable development, which is fully reflected in this machine. It is equipped with an energy recovery system that captures and reuses the heat generated during the cooling process, reducing energy consumption by up to 30%. The use of environmentally friendly lubricants and materials minimizes the environmental impact. Meanwhile, the machine's predictive maintenance system uses sensors and data analysis to predict component failures before they occur. By replacing components that are about to fail in advance, unexpected downtime is reduced, the equipment's service life is extended, and maintenance costs are lowered. In the long run, enterprises using this machine can save hundreds of thousands of yuan annually in energy and maintenance costs.

Comprehensive Customer-Centric Support

Our after-sales service is designed to ensure customer success. We provide an exclusive customer portal where customers can access detailed technical documents, training resources, and spare parts catalogs. Our professional team offers on-site installation and commissioning services to ensure the smooth operation of the machine. We also provide regular maintenance contracts, and technicians will conduct comprehensive inspections and preventive maintenance to keep the equipment in the best condition. Whenever customers encounter problems, they can call our 24-hour technical support hotline. With remote diagnostic capabilities, we can quickly resolve issues and minimize production interruptions, ensuring that customers' production schedules are not affected.

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TechnicalParameters		ZPA-1L-2	ZPA-2L-2	ZPA-1L-4	ZPA-2L-4	ZPA-1L-6	ZPA-2L-6
	Cavity	2	2	4	4	6	6
Host Machine Parameter	Clamping Force	35000	45000	48000	48000	56000	65000
	Moild Route	90	110	90	125	90	125
	Stretching Rod Route	300	400	260	330	260	330
	Boctomn llold Route	50	50	50	50	50	50
	Bottle spacing	76.2	114.3	76.2	114.3	76.2	114.3
	Bottie Preform Number	66	52	95	82	106	92
Prodncts Parameter	Max Capacty	600	1500	600	1500	600	1500
	Max Bottle Boby Height	260	330	260	330	260	330
	Max Bottle Body Diameter	68	105	68	105	68	105
	Max Bottle Preformn Height	100	140	100	140	100	140
	Max Bottle Mouth Diameter	38	38	38	38	38	38
Eleetrical Parameter	Capacty	2500	2000	4500	4000	7200	6000
	Heating Oven Quantity	2*2	4*4	4*4	5*5	4*4	5*8
	Heating Lamp Quantity	2*8	4*8	4*7	5*9	4*8	5*9
	Heating Confguration Power	32	48	42	72	64	90
	Total Power Capedity	36	50	45	80	69.5	100
	Voltage	380V50HZ	380V50HZ	380V50HZ	380V50HZ	380V50HZ	380V50HZ

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1 .stable and accurate running at high speed,adopt more stable and advanced micro-computer PLC control system.
2. production process is fully automated, with the advantages of low investment, highefficiency,easy operation, simple maintenance and safety.
3. suitable for flexible production of quantity and various bottle shape,wide range ofapplications,meet customer needs.
4. manual and automatic methods of operation, human-machine interface control.
simple operation.
5. servo transmission system, high positioning accuracy, fast speed stability and goodreliability.
6. less than 0.2% scrap rate for finished bottle.

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