Home > Products > Bottle Making Machine > Blow Molding Machine > Automatic
4 Cavilities Full Automatic Bottle Molding Machine
Adopt touch -type color HMl systems as to operate. Can blow maximum 10 literbottles. Maximum production speed can be 1500 bottles/hour.
Applicable to all kinds of PET botles which used for oll, soft drinks, mineral wa-ter,wine,medicine.cosmetics.etc.
In the highly competitive beverage and juice industry, the quality and efficiency of packaging are critical to the success of the product. Our PET automatic blow molding machine designed specifically for beverages and juices is a revolutionary solution that combines cutting-edge technology, intelligent control systems and high-performance features to meet the diverse needs of modern beverage manufacturers.
1. Core technology, casting excellent performance
The core of our PET automatic bottle blowing machine is the advanced stretch blow molding system. The system adopts a two-stage stretching process. The preform is first stretched axially by a precisely controlled stretch rod and then expanded radially by high-pressure air. This two-step process ensures that the wall thickness of the PET bottle is evenly distributed, thereby improving its strength and durability. The stretch multiple can be precisely adjusted according to different bottle types, so that bottles with different capacities, shapes and wall thickness requirements can be produced.
The equipment is equipped with a high-speed heating furnace, which is a key component for preform heating. The heating furnace uses infrared heating technology to quickly and evenly heat the PET preform to the optimal temperature range to ensure uniform plasticization. The heating process is precisely controlled by a series of temperature sensors and intelligent control algorithms, which can adjust the heating power in real time according to the size, material properties and production speed of the preform. This not only shortens the heating time, but also reduces energy consumption and improves overall production efficiency.
Another key feature is the servo-driven clamping system. The high-precision servo motor can accurately control the clamping force to ensure a tight seal between the molds during the bottle blowing process, prevent leakage, and ensure accurate molding of the bottle shape. The quick mold change mechanism can quickly change molds, reducing downtime between different production batches, allowing manufacturers to quickly respond to changing market demands.
2. Efficient production to meet market needs
Our PET automatic blow molding machine is designed for large-scale production and is an ideal choice for large beverage and juice manufacturers. The machine has a high-speed production cycle and can produce up to [X] bottles per hour, depending on the size and complexity of the bottle. This high-speed operation is achieved through the seamless coordination of all components, including the preform feeding system, heating furnace, stretching and blowing system, and clamping system.
The fully automatic operation of the machine further improves production efficiency. From preform feeding, heating, stretching, blowing to bottle delivery, the entire process is automated, reducing manual intervention and minimizing the risk of human error. The equipment is also equipped with an intelligent control panel, allowing operators to easily set and adjust production parameters, monitor the production process in real time, and receive alerts when any abnormalities occur. The intuitive operating interface allows operators to easily master the equipment even with little training.
In addition, the modular design of the equipment makes it more convenient to maintain and upgrade. Each component is easy to disassemble and replace, reducing maintenance time and cost. The equipment can also be customized with other features, such as a multi-cavity mold system to increase production, or a bottle quality inspection system to enhance quality control, to meet the specific needs of different manufacturers.
3. Strict quality control to ensure excellent quality
Quality is our top priority, and our PET automatic blow molding machine is equipped with a comprehensive quality control system. The online thickness measurement device continuously monitors the wall thickness of the bottle during production. If any deviation from the set parameters is detected, the system automatically adjusts the stretching and blowing parameters to correct the problem, ensuring consistent bottle wall thickness and meeting strict quality standards.
The machine also performs a series of visual inspections. High-resolution cameras are installed at key points of the production line to detect any surface defects such as scratches, bubbles or uneven surfaces. Any defective bottles are automatically rejected to prevent them from entering the packaging process. To further ensure the quality of the bottles, we conduct a series of physical and chemical tests on the bottles, including pressure resistance tests, impact resistance tests, and chemical corrosion tests to verify their performance and safety.
Using high-quality PET materials is also crucial to ensuring bottle quality. Our machines are compatible with a variety of PET resins, and we work closely with reliable raw material suppliers to ensure material consistency and quality. We also guide you to choose the right PET material according to different beverage and juice products to ensure that the bottle has excellent barrier properties, prevent the leakage of gas and liquid, and maintain the freshness and taste of the product.
| TechnicalParameters | ZPA-1L-2 | ZPA-2L-2 | ZPA-1L-4 | ZPA-2L-4 | ZPA-1L-6 | ZPA-2L-6 | |
| Cavity | 2 | 2 | 4 | 4 | 6 | 6 | |
| Host Machine Parameter |
Clamping Force | 35000 | 45000 | 48000 | 48000 | 56000 | 65000 |
| Mold Route | 90 | 110 | 90 | 125 | 90 | 125 | |
| Stretching Rod Route | 300 | 400 | 260 | 330 | 260 | 330 | |
| Boctomn llold Route | 50 | 50 | 50 | 50 | 50 | 50 | |
| Bottle Spacing | 76.2 | 114.3 | 76.2 | 114.3 | 76.2 | 114.3 | |
| Bottle Preform Number | 66 | 52 | 95 | 82 | 106 | 92 | |
| Prodncts Parameter |
Max Capacty | 660 | 1500 | 600 | 1500 | 600 | 1500 |
| Max Bottle Boby Height | 260 | 330 | 260 | 330 | 260 | 330 | |
| Max Bottle Body Diameter | 68 | 105 | 68 | 105 | 68 | 105 | |
| MaxBottle Preformn Height |
100 | 140 | 100 | 140 | 100 | 140 | |
| Max Bottle Mouth Diameter |
38 | 38 | 38 | 38 | 38 | 38 | |
|
Eleetrical Parameter |
Capacty | 2500 | 2000 | 4500 | 4000 | 7200 | 6000 |
| Heating Oven Quantity | 2*2 | 4*4 | 4*4 | 5*5 | 4*4 | 5*8 | |
| Heating Lamp Quantity | 2*8 | 4*8 | 4*7 | 5*9 | 4*8 | 5*9 | |
| Heating Confguration Power | 32 | 48 | 42 | 72 | 64 | 90 | |
| Total Power Capedity | 32 | 48 | 42 | 72 | 64 | 90 | |
| Voltage | 380V50HZ | 380V50HZ | 380V50HZ | 380V50HZ | 380V50HZ | 380V50HZ | |
| Air source Parameter |
Worling Pressure | 0.7-0.9 | 0.7-0.9 | 0.7-0.9 | 0.7-0.9 | 0.7-0.9 |
| Blowing Pressure | 2 5-3.0 | 2 5-3.0 | 2 5-3.0 | 2 5-3.0 | 2 5-3.0 | |
| Air Capacitly Consumption | 2.4/30 | 2.4/30 | 3.6/30 | 3.6/30 | 5.0/30 | |
| Total Powwer | 30 | 30 | 45 | 45 | 60 | |
| Cooling Chiler Parameter | Ternperature | 9-13 | 9-13 | 9-13 | 9-13 | 9-13 |
| Pressure | 0.4 | 0.4 | 0.4 | 0.4 | 0.4 | |
| Rated Power | 3 | 3 | 5 | 5 | 5 | |
| Dimenson | Host Machine Size | 2700*1800 | 3300*1800 | 3900*1800 | 4800*2200 | 4200*2100 |
1 .stable and accurate running at high speed,adopt more stable and advanced micro-computer PLC control system.
2. production process is fully automated, with the advantages of low investment, highefficiency,easy operation, simple maintenance and safety.
3. suitable for flexible production of quantity and various bottle shape,wide range ofapplications,meet customer needs.
4. manual and automatic methods of operation, human-machine interface control. simple operation.
5. servo transmission system, high positioning accuracy, fast speed stability and good reliability.
6. less than 0.2% scrap rate for finished bottle.
FAQ
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.
Q: What's ZOE PACK's advantage?
ZOE PACK provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
ZOE PACK will be your reliable friend in China, and we will always do our best to give you max support!
EN
