Efficient and Hygienic Solutions: Introduction to 5-Gallon Filling Machines

Introduction to 5-Gallon Filling Machine

The 5-gallon filling machine is a specialized automated equipment designed for filling large-capacity liquid containers, commonly used in bottled purified water and mineral water production lines. It integrates functions such as washing, filling, and capping into one system, making it ideal for large-scale production requirements.

Working Process

• Loading Barrels: Barrels are fed into the conveyor manually or automatically.
• Washing:
  • External Washing: High-pressure water spray cleans the barrel's outer surface.
  • Internal Washing: Multi-stage cleaning system using alkaline water, disinfectant, and purified water to clean and sterilize the interior.
• Filling:
  • Accurate filling with high-precision flow controllers ensures consistent liquid volume per barrel.
• Capping:
  • Automatic cap placement and sealing for tight and secure closures.
• Finished Product:
  • The filled and capped barrels are automatically transferred to the packaging area.

Key Features

• High Efficiency:

• • Combines washing, filling, and capping in one unit, with a production capacity ranging from 200 to 1200 barrels per hour (depending on model and configuration).

• Automated Control:

• • PLC-controlled system, easy to operate, with adjustable parameters and self-diagnostic functions.

• Hygiene and Safety:

• • Constructed with food-grade stainless steel materials (e.g., SUS304 or SUS316L), which are corrosion-resistant and easy to clean.
  • Multi-layer sterilization processes (e.g., UV light, ozone) ensure compliance with international hygiene standards.

• Energy-Efficient and Eco-Friendly:

• • Water recycling system reduces water consumption.
  • Equipped with energy-saving components to minimize power usage.

Applications

• Drinking Water Industry: Bottled purified water, mineral water production.
• Food Industry: Filling food-grade liquids like soy sauce or bulk beverages.
• Chemical Industry: Filling non-corrosive chemicals like detergents or lubricants.

Common Models

Advantages

• Significantly improves production efficiency, suitable for large-scale manufacturing.
• Reduces labor costs and ensures product consistency.
• Complies with food safety regulations to ensure product quality.

If you need further details or recommendations for a suitable model, feel free to share your specific requirements!